Foams made of polyester (PES), polyethylene (PE), or polyurethane (PUR) are well suited for laser cutting, laser engraving, and laser marking. Laser marking of EVA foam is not possible with the 9.3, 10.6, or the 1.06 micron wavelengths. Epilog's laser systems are designed to be as easy to use as a paper printer, you can create a design in a graphic software program of your choice and print it directly to the laser cutting machine. $18.79 $ 18. For our tests, we wanted to ensure that the effluent byproducts of Precision Board did not exceed OSHA’s Permissible Exposure Limits (PEL), federal regulations that dictate safe chemical exposure levels. Foam is a very well-suited material for laser cutting, laser engraving and laser marking, especially that which contains polyester (PES), polyethylene (PE or polyurethane (PUR). PBLT-15 and PBHT-75 performed even better, and their higher densities will allow for greater durability over a longer period. The level of detail achieved on every sample is simply incredible. Wavelength – The 10.6 micron wavelength is the best choice for laser cutting and engraving polymer foams. *** Disclaimer: Please be advised that there can be some charring/burn marks on the edges. Having less variables will help to find the optimum settings faster. Today I was cutting plywood 3 mm and I noticed that the better results are without „optimized cut settings” . Laser cutting is the complete removal and separation of material from the top surface to the bottom surface along a designated path. $345.99 $ 345. But with such a volatile cutting technology, extra precautions need to be observed to ensure the safety of the laser operator. You can UV print the surface with any design, add registration marks, and transfer it to our JobControl Vision camera system to read and cut exactly where you want to!Use Smart-X for UV-printed displays and signage as well as letter backing. Being suitable for digital printing and laser cutting, SMART-X® is a lightweight, all-plastic foam board. Laser cutting of foam core board with a CO 2 laser produces a clean color-free concave edge where the foam retracts slightly from the edge, leaving the cardstock unaffected. Smart-X is made from 100% polystyrene (no adhesive between core and cover layers) and thus can be cut on the laser. The foam isn't very dense, so you likely will not need an abundant amount of power to cut through it, and you can always run it again if the laser … Laser cutting of EVA foam with a CO 2 laser produces a wide cut with some light brown discoloration. We use our Trotec Speedy 400 100w laser cutting machine. Only 6 left in stock - order soon. Laser Cutter Settings for 3/16" Foam Board Showing 1-5 of 5 messages. Optimized cut settings. When cutting foam, I tune the settings so the foam is just barely cut through on the bottom. Creating Faux Stone Artifacts with Precision Board HDU, Precision Board Replaces Sheet Metal Architecture on Church Built in 1841, CNC Routing PBLT-75 HDU – High Density Urethane Tooling Board, Need For Speed: 2014 Human Powered Vehicle Competitions. Simply insert the workpiece and start laser cutting process. Get it as soon as Tue, Jan 12. All that I did for this project was flip the bamboo cutting board over, so you can see what a typical engraving looks like then a dark laser engraving compares to it. 3.7 out of 5 stars 59. For the OSHA PEL test we chose our heaviest material, PBHT-75. The level of detail achieved on every sample is simply incredible. Hence, you need to choose carefully in accordance with the type of foam board laser cutting machine suiting your laser machines. We'll do this before we run our main project file so that we can optimize for the… You should really feel free of charge to speak to us. Foam cutting can also be used to create products with a more artistic flair. foam board laser cutting machine are typically designed to benefit your laser equipment. After you've modified the artwork to your liking, insert your foam piece into the laser and send the job over with the correct parameters for your machine. When cutting multi-layer material, the laser beam can be precisely controlled to cut through the top layer without cutting through the other layers of the material. 4.3 out of 5 stars 170. With laser cutting, a foam insert can be cut according to the exact shape of the items to be stored. That way I know I've put in the minimum amount of energy and thus minimized the chances of excessive "melt back" away from the centerline of the kerf. This saves time and money during the preparation of the material. Take a look at these attached photos. With this in mind, we set out to test the limits of our Precision Board Plus. What is special about laser cutting of foam? Place the foam sheet in the laser, set the focus and press go! EVA stands for ethylene-vinyl acetate and it’s a copolymer. For the tests, we chose to use a selection of densities of Precision Board to achieve the most accurate results. Sorry, your blog cannot share posts by email. If the released gasses have any harmful properties, this could pose a serious hazard to the operator’s safety. When any material is burned and vaporized, it gives off certain gaseous byproducts called effluent. Amazon's Choice for foam board cutter. You can work directly from the design program, which is very important especially in the area of rapid prototyping. Also, keep the power setting as low as possible. Foam comes in a variety of densities and degrees of hardness. Copyright 2021 by Coastal Enterprises. "Our laser has been a phenomenal step up from the mechanical engraver we used to use. Foam cutting with a laser … For those with access to the necessary equipment, lasers can be an effective means of cutting, engraving, and marking various materials. It is especially suitable for sophisticated applications through combination of printing and laser cutting applications, offering new possibilities in the field of visual communication. Universal Laser Systems used their PLS6.150D CO2 laser system for every test in conjunction with air assist, a honeycomb cutting table, and dual-laser configuration. Cutting 1/8″ and 3/16″ Foam Board with the 1.7W laser upgrade kit By jtechphotonicscom on December 9, 2013 in Uncategorized We have been getting a lot of inquiries about the ability to cut hobby foam core board. CO2 lasers are ideal for projects that require cuts or engravings so precise that they prevent the use of hand tools, or even a CNC router. $3,995.00 $ 3,995. LE-4040 Desktop Laser Engraver 5000mW Class 4, 40x40cm CNC Laser Engraving Machine Wood Cutter Carving for Acrylic Leather MDF Logo Picture DIY Making GRBL Control. Laser Cutter Settings for 3/16" Foam Board: Kris Steward : 1/19/15 9:10 AM: Hi All, I was experimenting with cutting some foam board last night and wanted to share my findings. To test the efficacy of cutting and engraving, we chose to use our lightest density, PBLT-4, and one of our most popular signage densities, PBLT-15. 79 $19.78 $19.78. All Rights Reserved. This soft but firm foam can be easily laser cut with ZMorph VX and has many practical applications, which we’ll cover in the next section of this article. Clamping or any other type of fixation is therefore not required. Howsoever, only the types of foam board laser cutting machine matching your equipment parameters like its version, and dimensions set well with your machine. Also available is a laser cutter user guide. Laser Cutting Foam Precision Board: OSHA Approved, Highly Effective. High power, high-wavelength Carbon Dioxide lasers are widely used for material processing, namely for their versatility and relatively low cost as compared to solid-state laser systems. Make a Flat Sign 3D with Precision Board HDU! 99. Platform Size – Must be large enough to hold the largest sheets of foam that will be laser processed or be equipped with Class 4 capability and safety precautions for processing larger sheets. Polyurethane is also used for foils and textiles, in particular for technical applications. We are able to offer the products and solutions you want. Laser Cutting Foam Precision Board with Universal Laser Systems. So we turned to Universal Laser Systems to give us a hand with laser cutting foam HDU. If you have other settings you’d like to suggest, please send an email to design_help@ncsu.edu with the details. The black foam you’re looking at is a material called EVA. 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